Filling

Filling Expertise That Pushes Boundaries

Our specialised filling lines are the result of the thousands of hours spent by Ensign’s production and engineering teams. They are designed with meticulous precision to handle a variety of product and packaging matrices. We fill a vast range of bottles, tubes, jars, sachets and aerosols in various sizes, ranging from less than one gram up to one litre.

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Flexible Filling Options

Flexibility is built into our filling lines so we can react quickly to changing client requirements. We prioritise adaptability in equipment purchases and design to accommodate multiple pack types and sizes with minimal change over time

With a culture that values innovation, we have the capability to design and build custom equipment when off-the-shelf solutions are not suitable. We operate a range of filling lines, including:

  • 1 high-speed aerosol line
  • 4 tube filling lines
  • 5 sachet filling lines
  • 10 bottle filling lines

Within 24 hours one line can change over three to four times, giving flexibility others can’t.”

Darryl Peters

Manufacturing Manager

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Market-leading Expertise in Liquids and Aerosols

Ensign has exceptional filling capabilities for liquid and emulsion products, all of which are manufactured and filled in controlled environments. We constantly push boundaries to discover methods of filling for new and existing formulas and invest in the capability and the technology to deliver them. When off-the-shelf solutions are not suitable, we create custom solutions to do the job.

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Investing in Performance

We have been modernising our factory for years, investing in automation and digitalisation. This extends to designing our own robotics to handle complex tasks like placing bottles on lines. Bespoke systems developed by our inhouse software engineers are used to measure production performance. We have invested in vision systems with cameras and check-weighers to ensure every product is filled and labelled correctly. Improving quality control and reducing human error is our constant focus.

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